Instructions on labor protection for a mechanic-repairer of water and sewer networks. Production instruction for a repairman proper organization of the workplace

Instruction No.___

INSTRUCTIONS
on labor protection
for plumber

1. General requirements for labor protection

1.1. The following employees are allowed to work independently as a plumber:

• not younger than 18 years old;
• passed a medical examination;
• passed the introductory briefing;
• passed the initial training;
• trained and trained in the workplace;
• passed the test of knowledge of labor protection requirements;
• having an electrical safety group not lower than I and the corresponding qualification according to the tariff-qualification guide.

1.2. The plumber must pass:

• repeated briefing on labor safety at the workplace at least every three months;
• internship;
• unscheduled and targeted briefings: in case of a change in the technological process or labor protection rules, replacement or modernization of production equipment, fixtures and tools, changes in working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work for which increased security requirements are imposed - 30 calendar days);
• dispensary medical examination.

1.3. The plumber must:

• perform only the work that is defined by the work instruction;
• comply with the internal labor regulations;
• correctly apply means of individual and collective protection;
• comply with labor protection requirements;
• immediately notify their immediate or superior manager of any situation that threatens the life and health of people, of each accident that occurred at work, or of a deterioration in their health, including the manifestation of signs of an acute occupational disease (poisoning);
• undergo training in safe methods and techniques for performing work and providing first aid to victims at work, instructing in labor protection, testing knowledge of labor protection requirements;
• undergo mandatory periodic (during employment) medical examinations (examinations), as well as undergo extraordinary medical examinations (examinations) at the direction of the employer in cases provided for by the Labor Code and other federal laws;
• be able to provide first aid to victims of electric current and other accidents;
• be able to use the means of primary fire extinguishing;
• know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
• during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
• keep the workplace clean and tidy.

1.4. The plumber must know and follow the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.5. During work, the plumber may be exposed to the following hazardous and harmful production factors:

• moving machines and mechanisms;
• moving parts of production equipment;
• collapsing structures, falling objects;
• insufficient illumination of the working area;
• lack of natural light;
• increased dust content, gas contamination of the air of the working area;
• elevated temperature of surfaces of equipment, materials; increased or decreased air temperature of the working area;
• increased mobility, air humidity;
• increased noise level in the workplace;
• sharp edges, burrs and roughness on the surfaces of workpieces, tools and equipment;
• increased voltage in the electrical circuit.

1.6. The plumber must be provided with overalls, safety shoes and other personal protective equipment in accordance with the "Model Industry Standards for the Free Issue of Special Clothing, Special Footwear and Other Personal Protective Equipment" and the collective agreement:

• tarpaulin suit - wear period 18 months;
• rubber boots - 12 months;
• combined mittens - 2 months;
• rubber gloves - on duty;
• gas mask hose - on duty.

For outdoor work in winter additionally:

• cotton jacket with insulating lining - 30 months;
• cotton trousers with insulating lining - 30 months.

Keep special clothes and footwear in closets, and take warm overalls in the summer season for storage in a warehouse. All overalls and footwear should be dried in the prescribed manner and handed over for washing and repair.

1.7. In case of injury or indisposition, it is necessary to stop work, notify the work manager and contact a medical institution.

1.8. For non-compliance with this instruction, the perpetrators are held accountable in accordance with the legislation of the Russian Federation.

2. Labor protection requirements before starting work

2.1. The plumber should be aware that the repair, inspection and prevention of sewer and water wells, pits, tanks and structures are high-risk jobs, so they should be carried out by a team of workers of at least 3 people after receiving instructions on labor protection and work orders. permission to work.

2.2. Before performing work in the wells, the mechanic must put on serviceable overalls and footwear, a protective helmet, and also receive safety belts with a rope, which should be 2 meters longer than the depth of the well, have knots along the entire length at a distance of 250-300 mm and be checked to break with a load of 200 kg, get gas analyzers or gas indicators, a 12-volt battery flashlight, a hand fan, fences, posters of the established sample, hooks and crowbars for opening covers and hatches of wells, buckets, tools. All funds received for work must be checked for their serviceability.

2.3. Install the necessary fences, warning posters and road signs at open wells, pits. At night, hang lanterns with red lenses on the racks of signal signs.

2.4. Check the condition of the brackets or ladder in the well, 6-8 hours before the start of work, open the manhole covers of two adjacent and working wells to ventilate them.

2.5. Take measures to turn off the pipelines leading to sewer devices and hang out posters in places of disconnection with the inscription: “Do not turn on - people are working!”.

2.6. Using a gas analyzer or gas indicator, check and make sure that there are no gases at the bottom of the well (methane, carbon dioxide, sulfur dioxide, and other gases).

2.7. Prepare the tool, as well as the blanks of pipes, spurs, couplings necessary for the work.

2.8. Check the necessary tools and fixtures for the job and make sure they are in good condition.

2.9. Hand tool handles must be smooth and oval in shape, files, rasps, etc. with a pointed working end must be fixed in a smooth, smoothly cleaned handle, tied at both ends with metal bandage rings, chisels, cross cutters must not be damaged on the working parts in the form of sharp ribs in places of grip by hand, cracks and burrs in the back of the head, the wrenches used must correspond to the size of the bolts and nuts. It is not allowed to lengthen wrenches by fitting gas pipes or extending a second wrench, bench vise must be with strictly parallel jaws and equipped with soft metal gaskets (copper, brass, etc.).

3. Labor protection requirements during work

3.1. The plumber is obliged to keep the workplace clean and tidy, not to clutter it with materials, blanks, parts and foreign objects, to promptly remove metal waste to the place allotted for them.

3.2. Do not lift or carry weights in excess of the established norm (50 kg for men).

3.3. To avoid electric shock, do not touch open live parts of electrical equipment, do not open the doors of electrical distribution cabinets, do not remove covers of starting devices, etc.

3.4. Position the tool in the workplace so that it cannot roll or fall. It is not allowed to lay the tool on the railings of the fences or the unprotected edge of the scaffolding site, scaffolding.

3.5. Wear protective goggles when working with an impact tool to prevent solid particles from entering your eyes.

3.6. Choose a screwdriver according to the width of the working part (blade), depending on the size of the slot in the head of the screw or screw. When loosening screws or screws, especially those that have rusted, firmly fix the part in a vice, do not hold it in your hands.

3.7. The dimensions of the gap (capture) of the wrenches should not exceed the dimensions of the heads of the bolts (faces of the nuts) by more than 0.3 mm. The use of linings with a gap between the planes of the jaws of the keys and the heads of bolts or nuts is more than allowed.

3.8. When loosening nuts and bolts, it is not allowed to lengthen wrenches with additional levers, second keys or pipes, except for wrenches of the asterisk type. If necessary, use wrenches with long handles.

3.9. When manually cutting metals with a hacksaw, you must:

• firmly fix the workpiece or workpiece in a vice;
• correctly adjust the tension of the hacksaw blade, since with a weak or excessive tension, the blade may burst;
• at the end of the cut, loosen the pressure on the hacksaw and hold the part to be cut off with your hand so that you do not get injured when it falls.

3.10. When cutting sheet metal with hand shears, do not use auxiliary levers to extend the handles or cut with impacts on the blades or handles.

3.11. When cutting, straightening sheet metal, wear gloves to protect hands from injury from sharp edges of metal sheets.

3.12. The components and parts removed during the repair of equipment should be laid stably, if necessary, fix them.

3.13. When disassembling press connections, use special pullers (screw, hydraulic, etc.).

3.14. Washing of parts with kerosene should be carried out in a special container in a place designated for this purpose. Drain contaminated kerosene residues into a container with a tight-fitting lid.

3.15. When assembling units and mechanisms, check the coincidence of holes in the parts to be joined using special mounting mandrels; in order to avoid injury, do not check the coincidence with your fingers.

3.16. When using a power tool, to avoid injury or electric shock, do not:

• pull, twist and bend the cable, put a load on it, and also allow it to intersect with cables, cables and gas welding sleeves;
• disassemble and independently repair power tools, cables, plug connections and other parts;
• work with power tools from ladders;
• remove chips or sawdust with your hands while the tool is in operation (chips should be removed after the power tool has completely stopped with special hooks or brushes);
• touch the rotating cutting tool with your hands;
• handle icy and wet parts with power tools;
• work with power tools in conditions of exposure to drops and splashes, as well as in open areas during snowfall or rain;
• leave unattended power tools connected to the network, as well as transfer it to persons who do not have the right to work with it;
• operate a power tool whose period of periodic inspection has expired.

3.17. The power tool cable must be protected from accidental damage and contact with hot, damp and oily surfaces.

3.18. Install the working part of the power tool in the chuck and remove it from the chuck, as well as adjust the tool only after disconnecting it from the mains with a plug and at a complete stop.

3.19. When working at a height (more than 1.3 m from the surface of the soil, ceiling, flooring, floor), follow the requirements of the instructions for labor protection when working at height.

3.20. If it is necessary to perform work on a grinding or drilling machine, observe the requirements of labor protection instructions when working on these machines.

3.21. All repair work on existing pipelines, except for tightening the bolts of flange connections, glands, should be carried out only after turning off the water supply to the repaired area.

3.22. When disconnecting the pipeline (or its section) for repair, hang a sign with an inscription prohibiting the supply of water to the repaired section on a closed valve or valve, lock the valve (valve) handwheel, put plugs with tails between the flanges.

3.23. Dismantle the pipeline connections gradually, drain the remaining water or condensate from the pipeline into a previously prepared container.

3.24. In the absence of devices that make it possible to preliminarily free the disconnected section of the pipeline or any equipment from water, they should be emptied by loosening part of the bolts of the flange connection on the side opposite to its location.

3.25. When servicing cast iron fittings, tighten the bolts of flange connections at a coolant temperature not exceeding 90 degrees. C. If necessary, this can be done at a higher temperature, but the pressure in the pipeline should not exceed 0.3 MPa (3 atm.). Tightening of glands is allowed to be performed at a pressure not exceeding 1.2 MPa (12 atm.).

3.26. To avoid injury, tighten the coupling fittings and nuts of instrumentation (to eliminate leaks through the thread) with wrenches of the appropriate size. Do not use gas wrenches for these purposes, as well as extension levers.

3.27. Filling of sections of pipelines included in the existing network should be carried out through the return line. In order to avoid violation of the density of flange joints and damage to welded joints, increase the temperature in the heating network gradually and evenly, at a speed of no more than 30 degrees. C per hour. Do not fill the heating network with water with a temperature above 70 degrees. C.

3.28. The inclusion of heat-using installations after the completion of repair work should be carried out only with the permission of the work manager.

3.29. When performing work at height, do not leave loose parts of the pipelines being repaired, even during a short break in work.

3.30. During technical (deep) inspection and performance of work related to lowering into the well, observe the following safety requirements:

• work in the well is carried out by a team consisting of at least three workers, one of whom works in the well, the second on the surface, the third specially supervises the work and, if necessary, assists the worker in the well. It is forbidden to distract the observer to other work until the worker in the well rises to the surface. A person responsible for carrying out the work is allocated from the brigade;
• open the well cover with a special hook and crowbar; it is forbidden to open the cover with your hands. Install a fence and a warning sign at an open well;
• before starting work in the well, make sure that there is no gas content in it, for which use a gas analyzer;
• if gas contamination is detected, the well must be ventilated by natural ventilation or forced ventilation;
• before descending into the well, make sure that the brackets (ladders) are strong using a pole, put on a helmet and a safety belt (with shoulder straps) with a safety rope firmly fixed on the outside. The length of the safety rope must be at least 2 m greater than the depth of the well. It is not allowed to work in the well without a safety belt and helmet;
• if it is impossible to completely remove the gas from the well, go down into the well only in a gas mask of the PSh-1 or PSh-2 brand with a hose that goes to the surface at least 2 m. In this case, the foreman or work manager should watch the person working in the well. It is allowed to work in a well in a gas mask with a discharge hose without a break for no more than 10 minutes;
• to illuminate the workplace in the well, use a rechargeable flashlight with a voltage of not more than 12 V;
• in case of a sharp deterioration in health, immediately give a signal to the observer, stop work and go to the surface.

3.31. When performing maintenance or repair work on heating points, observe the following safety measures:

• all shutdowns, switchings and switching on of local systems, performed during start-up, shutdown or normal operation, should be performed by acting alternately with valves on the supply and return lines of the heat pipeline, while ensuring that the pressure in the system does not rise above the allowable one;
• turn off the system by sequentially closing the valves, starting from the supply line, and turning on the system, vice versa, by opening the valve on the return line;
• tightening bolts of flange connections and tightening stuffing box seals of fittings should be done evenly, along the contour, in order to avoid overstressing in cast iron parts and damage them.

3.32. Upon completion of the repair of pumps, other types of equipment, mechanisms, before applying voltage to the electric motor, install the removed safety covers, guards, covers, etc. in their places.

3.33. In the event of a malfunction in the operation of the equipment, a dangerous or emergency situation, stop work, turn off the equipment in use and inform the immediate supervisor about this.

4. Labor protection requirements in emergency situations

4.1. The following situations can lead to an accident or an accident:

• performance of work in violation of the requirements of this manual;
• malfunction of the equipment, tools, devices used in the work;
• operation of equipment that does not meet labor safety requirements;
• careless handling of fire.

4.2. If you feel at least a slight effect of an electric current while working with a power tool, and if the following malfunctions occur, immediately disconnect it from the mains:

• sudden stop (loss of voltage in the network, jamming of moving parts, etc.);
• damage to the plug connection, cable or its protective tube;
• damage to the brush holder cover;
• leakage of lubricant from the gearbox or ventilation duct;
• breakage or cracks in the body part, handle, protective - damage to the working part of the tool.

4.3. Stop the pump immediately by pressing the "Stop" button and turn off the input switch in the following cases:

• sudden stop of the pump (power cut, motor overload, etc.);
• the appearance of smoke or smell characteristic of burning insulation;
• sensation of the action of an electric current when touching the metal parts of the equipment;
• the appearance of increased noise, knocking, vibration;
• occurrence of a situation that could lead to an accident or an accident.

4.4. In case of accidents:

• immediately organize first aid to the victim and, if necessary, deliver him to a medical organization;
• take urgent measures to prevent the development of an emergency or other emergency and the impact of traumatic factors on other persons;
• prior to the investigation of the accident, preserve the situation as it was at the time of the incident, if this does not threaten the life and health of other persons and does not lead to a catastrophe, accident or other emergency circumstances, and if it is impossible to maintain it, record the current situation (draw up diagrams to carry out other activities).

4.5. In the event of a fire:

• notify workers in the production room and take measures to extinguish the fire. Extinguish burning parts of electrical installations and electrical wiring under voltage with a carbon dioxide fire extinguisher;
• take measures to call the immediate supervisor or other officials to the place of fire.

5. Labor protection requirements at the end of work

5.1. Tidy up your workspace. Remove tools, fixtures, parts, materials in the designated places.

5.2. At the end of work in the well, securely close it with a lid.

5.3. Remove personal protective equipment, overalls and put them in storage places.

5.4. Wash your hands with soap and take a warm shower.

5.5. Notify the immediate supervisor of any malfunctions noticed during work and the measures taken to eliminate them.

The instruction was developed on the basis of “TI-130-2002. Standard instruction on labor protection for a plumber ”(approved by Gosstroy of the Russian Federation on November 21, 2002).

__________________

(company)

INSTRUCTION №____

Moscow 200__

__________________

(company)

"AGREED" "APPROVE"

Authorized person Director of the enterprise

On labor protection

labor collective ______________

_____________

"____" ________ 200__ "___" __________200__

INSTRUCTION NO. ____

on labor protection for a plumber.

I . General safety requirements.

one . K r Men and women at least 18 years of age are allowed to work as a plumber.

2. The plumber should remember that due to failure requirements. set out in the instructions for labor protection, Internal labor regulations, PTE and PTBE, during work on maintenance and repair of central heating systems, water supply, sewers may be a danger:

Electric shock;

poisoning;

Injury.

3. The following benefits are provided to a plumber for working in adverse working conditions:

Additional leave of 6 working days per year when performing work on the repair, supervision and maintenance of domestic sewerage, water supply and public latrines;

Free issuance of overalls and footwear and other personal protective equipment (cotton overalls, combined gloves, rubber boots).

Besides. a plumber is additionally issued:

When performing work, testing and washing radiators - a rubber apron with a bib and rubber gloves;

When cleaning boilers - cotton overalls made of dust-proof fabric with elbow pads and knee pads, leather boots, a cloth helmet with shoulder straps, a respirator and goggles;

When performing work on washing parts and equipment with alkalis and acids - a text-vinite apron with a bib, rubber gloves, text-vinite sleeves and goggles;

- when performing electric and gas welding work as an assistant - a cotton suit with fire-resistant impregnation, leather boots, canvas mittens and goggles.

A plumber who is constantly employed in outdoor work in winter is additionally issued:

- wadded jacket, wadded trousers, felt boots for the period of wear, established for the corresponding climatic zones.

II. Safety requirements before starting work.

Before starting work, the plumber must:

4. Get briefing on labor protection when performing new types of work, changing working conditions:

5. Wear overalls and other prescribed personal protective equipment.

6. Lay out the working tool, fixtures and materials in the prescribed place, in a conventional and safe order for use.;

7. Check that the tools have safety and locking devices and that they are working properly.;

8. Turn on, if necessary, local lighting and ventilation.

9. check the availability of fire fighting equipment and access to it.

III . Safety requirements during work.

10 Plumber:

a) close the supply of coolant or ash when repairing pipelines, installing fittings, sanitary and heating appliances, stuffing glands, tightening bolts, etc.; drain the coolant or water, do not repair pipelines under pressure, when starting steam or hot water from the system, do not stand against the lowering valves; in this case, open the valve gradually, opening the drain valve, warn others about this in order to prevent burns from steam or hot water.

b) do not open or close the valves with the help of accidental devices. when assembling and disassembling pipelines, use only those wrenches that correspond to the diameter of the pipes;

c) to cut and cut pipes only in a special vice (clamps); when working at height, take precautions to prevent the cut ends of pipes from falling;

d) tighten the bolts (studs) evenly, with alternately tightening the nuts arranged crosswise. When assembling the flanges of pipeline connections, do not allow alignment of the distortion of the flanges by uneven tension of the bolts (studs) and eliminating the gap between the flanges using wedge gaskets (failure to comply with these requirements can cause an accident on networks, systems and lead to an accident). To check the coincidence of the holes of the flange joints of pipes with special crowbars or mandrels, do not check the coincidence of the holes with your fingers;

h) install strong shields at the ends of the pipes to protect them from scale and sand. when purging pipelines, do not stand against or near the unprotected ends of the pipes being purged;

i) to protect the place of work with signal signs that are clearly visible day and night. When repairing pipelines associated with opening channels, turn off the repaired section of the pipeline on both sides with plugs or block valves (locked) (in this case, hang posters on both valves “Do not turn on! People are working! Opening channels to be done only after the permission of the work manager;

j) observe safety measures when working in trenches and wells, do not stay in trenches and wells while lowering pipes, fittings and fittings into them, lower socket pipes with a socket up, do not roll pipes with crowbars and wag, and also Do not use trench braces as pipe supports ;

k) moisten the disassembled insulation when disassembling the insulation of pipelines to prevent dust emission when restoring insulation using wire, leave the ends of the wire not bent, do not use unannealed wire;

In case of noticed malfunctions of the tool used. and equipment or creating an emergency during the performance of work following sar about b i z a n:

11. Stop work.

12. Warn workers of the danger.

13. Notify the head of the department and contribute to the elimination of emergency situations, as well as their investigation in order to develop emergency response measures.

14. Carry out the elimination of the most urgent malfunctions with strict observance of the safety requirements set forth in the labor protection instructions.

15. In case of accidents with people, provide them with first aid, immediately notify the head of the unit, maintain the situation in which the accident occurred.

v. Safety requirements at the end of work.

At the end of the work, the plumber will be required to:

16. Tidy up the workplace: remove and fold the tools and fixtures in the designated place.

17 . When accumulatedoiled rags and rags must be collected in a special metal box.

18. Disconnect all electrical appliances and lighting points.

19. Remove work clothes in a special locker.

Safe working methods.

1.2. Before being admitted to independent work, a heat network maintenance fitter must undergo training for a new position, which includes: an internship, knowledge testing, control emergency and fire fighting training. Admission to independent work is issued by the administrative document for the structural unit.

1.3. The apprenticeship for a locksmith is carried out under the supervision of a responsible training person. Admission to the internship is issued by order of the head of the section. The duration of the internship is from 2 to 14 shifts.

1.4. After completing the internship, the locksmith is tested for knowledge of the instructions for technical operation, labor protection, fire safety, electrical safety in the commission of the enterprise.

1.5. The next examination of knowledge is carried out at least once every 12 months. Extraordinary examination of knowledge is carried out:

- when moving to another organization;

- in case of changes in the production instructions;

- by order of officials of the territorial bodies of the Federal Service for Ecological, Technological and Nuclear Supervision in the performance of their official duties in case of revealing insufficient knowledge of the instructions.

1.6. The locksmith must know:

- instructions on labor protection for a mechanic for servicing heating networks,

— instructions for labor protection during earthworks,

- instructions on labor protection when working with hand-held metalwork and blacksmith tools,

—instructions for the maintenance and use of primary fire extinguishing means,

- instructions on fire safety measures in the premises,

- instructions on fire safety measures during hot work,

- instructions for the technical operation of heating networks,

— instructions for the elimination of technological violations in heating networks,

- instructions of manufacturers for the operation of the equipment, tools, technological equipment, materials,

- dangerous and harmful production factors associated with the work performed, harmful substances in the air of the working area and the nature of their effect on the human body.

1.7. Briefings on labor protection and fire safety with The heat network maintenance engineer passes in the order established at the enterprise:

1.7.1. Introductory briefing on labor protection and fire safety is carried out upon employment, regardless of education, work experience in this profession.

1.7.2. Initial briefing on labor protection and fire safety at the workplace is carried out with all newly hired employees, including employees performing work on the terms of an employment contract concluded for a period of up to two months or for the period of seasonal work, when transferring from one structural unit to other. Initial briefing at the workplace is carried out with each employee individually with a practical demonstration of safe techniques and methods of work.

1.7.3. Repeated briefing on labor protection for a locksmith is carried out at least once every three months.

1.7.4. Unscheduled briefing is carried out at:

- when new or amending legislative and other regulatory legal acts containing labor protection requirements, as well as instructions on labor protection, are put into effect;

- when changing technological processes, replacing or upgrading equipment, fixtures, tools and other factors affecting labor safety;

- in case of violation by employees of labor protection requirements, if these violations created a real threat of serious consequences (accident at work, accident, etc.);

- at the request of officials of state supervision and control bodies;

- during breaks in work (for work with harmful and (or) dangerous conditions - more than 30 calendar days, and for other work - more than two months);

- by decision of the employer (or a person authorized by him).

1.8. A locksmith who has not passed a timely test of knowledge or briefings on labor protection should not start work.

1.9. A locksmith undergoes a preliminary medical examination before hiring and periodically once a year.

1.10. The locksmith is obliged to undergo special training once a month in the amount of at least 20% of the working time.

1.11. The locksmith is obliged to comply with the internal labor regulations, work and rest regime established at the enterprise:

– working hours from 8-00 to 17-00

- lunch break from 12:00 to 13:00.

It is possible to involve a locksmith in overtime work in accordance with the Labor Code of the Russian Federation.

1.12. The locksmith may be affected by the following hazardous and harmful production factors:

- falling from height,

- falling objects and tools from a height,

- moving machines, mechanisms,

- high or low air temperature, other harmful climatic influences,

- increased humidity of the air when working in a thermal chamber, trench,

- increased water temperature in the thermal chamber,

- gas contamination of the workplace,

— the presence of pathogenic microorganisms in waste and natural waters,

- the severity of the labor process,

- the intensity of the labor process,

- increased noise and vibration levels,

- insufficient illumination of the working area,

- soil collapse during earthworks,

- the impact of the flow (hot), jet (hot water).

1.13. According to the Standard Industry Standards for the Free Issue of Workwear, Safety Shoes and Other Personal Protective Equipment, a locksmith must use:

— Cotton suit 1 for a year

— Signal vest of the 2nd class of protection 1 for 2 years

– Leather boots or boots 1 pair per year

— Rubber boots 1 pair per year

— Polymer coated gloves 24 pairs per year

— Protective helmet with balaclava 1 for 2 years

— Goggles to wear out

- Anti-noise earmuffs to wear

— Respiratory protective equipment until worn out

- Harness or restraint until worn out

— Self-rescuer SPI-20, PDU-3 On duty

For outdoor work additionally:

— Suit with insulating pad 1 for 3 years

— Signal vest 1 for a year

— Balaclava under a helmet insulated 1 for 2 years

— Leather boots insulated 1 pair for 3 years

— Polymer-coated frost-resistant gloves with insulating liners 3 pairs

1.14. In addition to the means of protection listed in the table, a team of locksmiths when working in a thermal chamber must be provided with:

— gas analyzers (to control the content of carbon dioxide, methane, oxygen);

- hose gas masks;

- rechargeable flashlights (or portable lighting with a voltage of 12 V);

- fans;

- protective fences;

- road signs (when performing work in traffic conditions), safety signs and posters;

- hooks for opening chambers;

- portable ladders;

- sets of necessary tools and devices;

- when carrying out hot work - goggles with light filters;

- when carrying out work on hydropneumatic flushing - with headphones or ear plugs.

1.15. The locksmith must:

- comply with the requirements of this manual;

— correctly apply means of individual and collective protection;

— undergo training in safe methods and techniques for performing work, briefings on labor protection, internships at the workplace, knowledge testing, emergency and fire fighting training, special training, advanced training;

- immediately notify the immediate or superior manager about a situation that threatens the life and health of people, about every accident or deterioration in one's health;

- undergo a mandatory preliminary (when applying for a job) medical examination;

- know the rules and procedure for behavior in case of fire;

- be able to use primary fire extinguishing means;

- do not allow unauthorized persons to the workplace;

- smoking in designated areas;

- do not allow drinking alcoholic beverages during working and non-working hours at the workplace;

- be able to provide first aid to victims of accidents at work;

1.16. It is forbidden to use tools, fixtures, work on equipment, the handling of which the locksmith is not trained and instructed.

1.17. For violation of the requirements of this instruction, the mechanic is responsible in accordance with the current legislation of the Russian Federation.

2. Labor protection before starting work

2.1. Before starting work, the locksmith must:

- put on overalls, fasten it with all the buttons, fasten the cuffs of the sleeves, put on shoes and a hat,

- get a task from the work manager,

- present to the work manager a certificate of knowledge testing,

– when working by order, undergo a targeted briefing on the specifics of the work performed,

- when performing work of increased danger, familiarize yourself with the work permit that determines safe working conditions, undergo a targeted briefing by the manager and foreman.

2.2. After receiving the assignment, the locksmith must:

- prepare the necessary means of individual and collective protection and check their serviceability,

- check and prepare the workplace and approaches to it for compliance with labor protection requirements,

- check the serviceability of technological equipment of scaffolding and tools necessary for the performance of work,

- make sure that the workplace is well lit,

- check the availability and completeness of the first-aid kit.

2.3. A locksmith should not start work if violations of labor protection requirements are detected:

- malfunctions of technological equipment, fixtures, inventory, personal protective equipment, tools, instrumentation,

- insufficient lighting and clutter of the workplace and approaches to it,

- expiration of the test period (technical inspection) of technological equipment, tools, fixtures, protective equipment,

- instability of the slopes of the soil or the fastening of the walls of the trenches.

2.4. Detected violations of labor protection requirements must be eliminated on their own, and if it is impossible to do this, the locksmith is obliged to immediately report them to the work manager.

3. Labor protection requirements during work

3.1. During work, the locksmith is obliged to perform only the work that is entrusted to him.

3.2. The locksmith must perform all work by order or by work permit (the types of work performed by work permit and order are indicated in the “List of work performed by work permit” and “List of work performed by order” approved by the chief engineer).

3.3. The locksmith must carry out the work in accordance with the production instructions and instructions for labor protection, perform installation and repair work according to work production projects (PPR), work with lifting structures (PS) - according to technological maps (TC).

3.4. Bypasses, maintenance and scheduled preventive repairs of all equipment in the assigned area are carried out by a team of fitters for the maintenance of heating networks.

3.5. Bypasses of heating networks to monitor the condition of heating network equipment are carried out according to the approved schedule: at least 1 time in 2 weeks during the heating season and at least 1 time per month during the non-heating period.

3.6. Thermal cameras are inspected at least once a month.

3.7. Bypasses of heating networks without descending into underground structures are carried out by a team consisting of at least 2 people, with a descent into underground structures - according to route maps by a team of at least 3 people

3.8. When performing work in underground structures (thermal chambers, basements, etc.), a locksmith is obliged to comply with safety requirements in accordance with: "Instruction on labor protection when working in a thermal chamber", "Instruction on labor protection when working in underground structures and containers."

3.9. The results of bypasses of heat networks are recorded in the "Report of the locksmith", and from it - in the "Journal of bypass and inspection of heat networks", if defects are found - in the "Journal of defects and equipment malfunctions".

If equipment defects are found that pose a danger to people and the integrity of the equipment, the team is obliged to take measures to turn off the equipment.

3.10. When bypassing the heating network and inspecting underground chambers, a team of locksmiths must have a set of necessary tools, fixtures, lighting fixtures, a key for opening chamber hatches, a hook for opening chambers, gas analyzers and personal and collective protection equipment.

3.11. The start-up of thermal networks, testing of thermal networks are carried out according to special programs that provide for the necessary security measures.

3.12. Pipelines of heating networks are filled with water with a temperature not exceeding 70 degrees C under pressure exceeding the static pressure of the filled part of the heating route by no more than 0.2 MPa (2 kgf / cm2).

3.13. Workers observing the air vents in the thermal chamber when filling the heating network should be away from the flange connections. Air fittings must have outlets directed towards the pit. The distance from the end of the branch to the top should be no more than 50 mm.

3.14. Open and close the air vents with handwheels. The use of keys and other lever devices for these purposes is prohibited.

3.15. During hydropneumatic flushing of heat networks and testing of heat networks for design pressure, design temperature of consumer systems and heat points should be turned off. Joint hydropneumatic flushing of heating networks and heat consumption systems is prohibited.

3.16. Production of repair, insulating and other works during hydropneumatic flushing is prohibited.

3.17. The presence of unauthorized persons in the area of ​​flushing heating networks is prohibited.

3.18. The pipelines from which the air-water mixture is discharged must be securely fixed throughout. The places where the air mixture is discharged from the pipelines to be flushed must be fenced off and unauthorized persons should not be allowed to approach them.

3.19. When using hoses for supplying compressed air from the compressor to the pipelines to be flushed, they should be connected to the fittings with special clamps; the fittings must have a notch to prevent the hose from slipping off them. Each connection must have at least 2 clamps. The strength and tightness of the connection of hoses with fittings should be monitored during the entire flushing time. Do not use hoses that are not rated for the required pressure. The non-return valve on the air line must be well lapped and checked for tightness.

3.20. Staying of people in the thermal chambers and channels of the washed area at the time of air supply to the pipelines is prohibited.

3.21. During the testing of the heating network for the design parameters, the duty of personnel in heating points, consumer systems and throughout the test area should be organized, special attention is paid to areas located in traffic conditions, pedestrian crossings and where there were cases of corrosive destruction of pipes.

3.22. When testing a heating network, it is prohibited:

- perform work on the test site that is not related to testing;

- to be and descend into chambers, channels, tunnels;

- be located against flange connections of pipelines and fittings;

- Troubleshoot identified problems.

3.23. It is necessary to bypass cameras and trenches along the top of the route.

3.24. Monitoring the condition of fixed supports, compensators, fittings, flanges should be carried out through hatches without descending into the chamber.

3.25. Simultaneous testing for design pressure and design temperature is prohibited.

3.26. Climbing into the pipeline for inspection and cleaning it from foreign objects is allowed only in straight sections with a length of no more than 150 m and a pipeline diameter of at least 0.8 m. In this case, an exit from both ends of the pipeline section must be provided. Branches, jumpers, connections with other pipelines available at the site must be reliably disconnected by two sequentially located valves or, if the shut-off flange fittings are loose, by plugs, the thickness of which must correspond to the parameters of the working environment. Plugs must have clearly visible shanks. It is allowed to shut off pipelines with one valve for flows in which the working pressure is not higher than atmospheric pressure and the coolant temperature is not more than 45 degrees C.

Work in pipelines should be carried out in compliance with the safety requirements set forth in the "Instructions for labor protection when working in underground structures and tanks".

3.27. In the event of a pipeline rupture with soil flooding and hot water spreading, the hazardous area must be fenced off, if necessary, observers should be posted, warning safety posters “No passage”, “Caution! Danger zone”, and signal lighting was installed at night.

3.28. The section of the pipeline to be repaired, in order to prevent steam or hot water from entering it, must be disconnected from the side of adjacent pipelines and equipment and drainage and bypass lines. Drainage lines or vents that open directly to the atmosphere must be open.

3.29. It is necessary to disconnect pipelines with two valves installed in series. Between them there must be a device connected directly to the atmosphere. It is allowed in some cases to turn off the repaired section with one valve, but at the same time, soaring (leakage) through the drainage open for the time of repair into the atmosphere should be excluded.

3.30. Before starting repairs, pressure should be removed from pipelines and freed from steam and water, voltage should be removed from electric drives of shut-off valves, and fuses should be removed from electric drive control circuits.

3.31. All isolation valves must be closed. Shut-off valves of open drains connected directly to the atmosphere must be open. Shut-off valves for closed-type drains must be closed after draining the pipeline. Between the shut-off valves and the pipeline there must be a valve directly connected to the atmosphere. Shut-off fittings and drain valves must be tied with chains and locked.

3.32. It is forbidden to start repairing pipelines with excessive pressure in them.

3.33. When loosening the flange connections of pipelines, the bolts should be loosened carefully, by gradually opening the nuts in order to avoid a possible release of the steam-water mixture and in case of incomplete drainage of the pipeline. In this case, it is necessary to prevent metal gaskets and measuring washers from falling out of the flanges and falling down.

3.34. On all flange connections, the bolts should be tightened gradually alternately from diametrically opposite sides.

3.35. When testing and warming up steam and water pipelines, the bolts of flange connections should be tightened at an overpressure of not more than 0.5 MPa (5 kgf/cm2) glands of steel compensators - at a pressure of not more than 1.2 MPa (12 kgf/cm2) carefully so as not to break the bolts.

3.36. When finishing glands of compensators and fittings, excess pressure in pipelines should be no more than 0.02 MPa (0.2 kgf / cm2) and the temperature of the coolant should not exceed 45 degrees C. When replacing the stuffing box packing of compensators, the pipeline must be completely emptied.

3.37. To tighten the connecting fittings of control and measuring equipment, only wrenches should be used, the size of which corresponds to the edges of the elements being pulled at a pressure not exceeding 0.3 MPa (3 kgf / cm2). The use of other keys for these purposes, as well as extension levers, is prohibited.

3.38. Before tightening, check the condition of the visible part of the thread, especially on the vent fittings.

3.39. When tightening a threaded connection, the worker should be located on the opposite side of the possible ejection of a jet of water or steam when the thread is broken.

3.40. When dismantling individual sections of pipelines, it is necessary to ensure that the remaining part of the pipelines is in a stable position. Cantilevered ends of pipelines should be supported by temporary racks.

3.41. Prior to the installation of pipelines, it is necessary to check the stability of the slopes and the strength of the fastening of the trenches in which the pipelines will be laid, as well as the strength of the fastening of the walls and the steepness of the slopes and trenches required by safety conditions, along which the machines must move.

3.42. Before lowering pipes and fittings into wells and trenches, workers must be removed from them.

3.43. To go down into the chambers, trenches and climb out of them should be on ladders with railings or ladders.

3.44. Earthworks (digging trenches, pitting) should be carried out in compliance with safety requirements in accordance with the "Instruction on labor protection during earthworks".

3.45. During operation of the excavator, it is necessary to use only inventory stops to secure it and be at a distance of at least 5 m from the excavator’s area of ​​​​operation, clean the bucket only in the lowered state.

3.46. When disassembling the insulation, it is prohibited to strike the walls of the pipeline and the equipment. It is necessary to disassemble the insulation in goggles in the direction only from top to bottom. To prevent dust emission, the insulation should be moistened.

3.47. When performing work at a height of 1.3 m or more, inventory scaffolding must be used. Work at height must be carried out in accordance with the "Instruction on labor protection when working at height".

3.48. Preparation and processing of pipes is carried out on the ground; it is prohibited to perform this work on scaffolds.

3.49. It is forbidden to lay pipes, floor slabs, parts on the ground horizontally, lean them against the walls, and put them on the edge of the channel.

3.50. When manually or mechanically processing pipes, be careful not to cut your hands on the edges of the pipes.

3.51. When working with wrenches, do not build them up with a pipe or other levers, if the wrenches do not match the dimensions of the nuts, it is forbidden to use gaskets. Beware of breaking the wrench, correctly apply the wrench to the nut and do not tighten the nut with jerks.

3.52. When punching holes in the walls and ceilings of buildings, use goggles.

3.53. When sealing holes located above the head, keep the head away from the holes to be sealed.

3.54. Inspection, testing, purging and testing of the pipeline should be carried out according to work permits under the direct supervision of a foreman or work supervisor.

3.55. If a pipe rupture or joint damage is detected, the pipeline test should be stopped immediately, the pressure should be relieved and the test resumed only after the fault has been eliminated.

3.56. To check the alignment of the bolt holes on the pipe flanges, use a mounting key, a special crowbar or a mandrel. It is forbidden to check the holes with your fingers.

3.57. When laying or suspending heavy pipeline systems, equipment, parts, it is necessary to use small-scale mechanization tools (winches, electric hoists) or a truck crane. The mechanic is obliged to carry out loading and unloading operations, observing safety requirements in accordance with the “Instruction on labor protection during loading and unloading operations”.

3.58. When working with hoists, hoists, check the serviceability of the brakes and slings by test lifting to a small height and lowering the load.

3.59. It is prohibited for people to stay under the installed equipment, pipeline assembly units until they are finally fixed.

3.60. When performing hot work (welding, gas cutting, working with a blowtorch), a mechanic must comply with safety requirements in accordance with the “Instruction on labor protection during hot work”.

3.61. It is forbidden to step on wires that are broken, hanging or lying on the ground and floor, as well as on pieces of wire, ropes, cables that come into contact with these wires, or touch them.

3.62. It is allowed to use sources of open fire for heating fittings and pipelines of water and steam, if they are located in the open air.

3.63. When servicing equipment in places that do not have sufficient lighting, portable lamps with a voltage of no higher than 12 V should be used.

3.64. Cleaning of fixtures and replacement of burned-out lamps should be carried out by electrical personnel.

4. Labor protection requirements in emergency situations

4.1. In the event of a fire at the work site, the locksmith must:

- stop work

- notify the workers, notify the head of the unit, if necessary, report the fire to the control room;

- start extinguishing the fire with primary fire extinguishing equipment, if this is not associated with a risk to life. If the fire is life threatening, then
leave the workplace and be in the evacuation zone.

4.2. In the event of technical malfunctions in the heating network and their consequences:

- water leaks,

— steaming of the place of work,

- increase in air temperature in the chamber over 32 0C,

- increasing the water level in the chamber above 200 mm,

- threats of collapse of the walls of the trench,

- the flow of gas into the chamber, basement - it is necessary to stop work and inform the work manager about this. You can resume work only after eliminating all the malfunctions that have arisen in the process of work.

4.3. In the event of an accident at work:

- inform the foreman, the head of the department, the dispatcher;

- organize first aid to the victim and, if necessary, deliver him to a medical organization;

- take urgent measures to prevent the development of an emergency or other emergency and the impact of traumatic factors on other persons;

- until the beginning of the investigation of the accident, preserve the situation as it was at the time of the incident, if it does not threaten the life and health of other persons and does not lead to a catastrophe, accident or other emergency circumstances, and if it is impossible to maintain it, record the current situation (draw up schemes, conduct other activities).

5. Labor protection requirements at the end of work

5.1. At the end of the work, the locksmith must:

- collect tools, fixtures and put them in the designated place,

- fold the prepared parts (pipes) into a stable stack,

- Clean up the workplace.

Upon completion of work in wells, tanks:

- check the absence of people, tools, devices,

- close hatches

- remove safety posters,

- remove fences, road signs.

Upon arrival at the accommodation:

- take off overalls, clean them and store them in a closet,

- Wash hands and face with soap and water, take a shower if possible.

5.2. Report any malfunctions discovered during work to the head of work or the head of the department.

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We bring to your attention a typical example of a job description for a locksmith for the operation and repair of underground gas pipelines, a sample of 2019. A person with primary or secondary vocational education, special training and work experience can be appointed to this position. Do not forget that each locksmith's instruction for the operation and repair of underground gas pipelines is issued on hand against receipt.

It provides typical information about the knowledge that a mechanic should have for the operation and repair of underground gas pipelines. About duties, rights and responsibilities.

This material is included in the huge library of our site, which is updated daily.

1. General Provisions

1. A mechanic for the operation and repair of underground gas pipelines belongs to the category of workers.

2. A person with secondary vocational education or primary vocational education and special training and work experience of ____________ years is accepted for the position of a locksmith for the operation and repair of underground gas pipelines.

3. A locksmith for the operation and repair of underground gas pipelines is hired and dismissed by the director of the organization on the proposal of the head of production (section, workshop)

4. A locksmith for the operation and repair of underground gas pipelines must know:

a) special (professional) knowledge of the position:

— rules for conducting work on gas pipeline routes;

- rules and methods for removing condensate from medium and high pressure condensate collectors;

- arrangement and verification of the operation of gas analyzers of all systems used in the performance of work on underground gas pipelines;

— methods and rules for blowing, testing and steaming gas pipelines;

— specifications for the installation, testing and commissioning of an underground gas pipeline;

— rules and methods for arranging temporary bypasses on overhauled gas pipelines;

- methods and rules for repairing socket joints of cast-iron gas pipelines;

— types of repairs of cast-iron gas pipelines;

- rules for the production of tie-ins and switches on gas pipelines of medium and high pressure with a diameter of up to 500 mm;

- arrangement and operation of electronic devices for monitoring the state of insulation of gas pipelines;

— types of repairs on existing gas pipelines of medium and high pressure with a diameter of up to 500 mm;

- methods of installing sealing sleeves on gas pipelines of all diameters of medium and high pressure;

– device and rules for mounting and dismantling lens compensators and valves on gas pipelines of medium and high pressure with a diameter of up to 500 mm;

b) general knowledge of the employee of the organization:

— rules and norms of labor protection, safety measures, industrial sanitation and fire protection,

- rules for the use of personal protective equipment;

- requirements for the quality of work (services) performed, for the rational organization of labor in the workplace;

- types of marriage and ways to prevent and eliminate it;

- production signaling.

5. In his activities, a mechanic for the operation and repair of underground gas pipelines is guided by:

- the legislation of the Russian Federation,

- the charter of the organization,

- orders and orders of the director of the organization,

- this job description,

— Rules of internal labor regulations of the organization,

— __________________________________________________.

6. A locksmith for the operation and repair of underground gas pipelines reports directly to a worker with a higher qualification, the head of production (section, workshop) and the director of the organization.

7. During the absence of a locksmith for the operation and repair of underground gas pipelines (business trip, vacation, illness, etc.), his duties are performed by a person appointed by the director of the organization on the proposal of the head of production (section, workshop) in the prescribed manner, which acquires the appropriate rights, duties and is responsible for the performance of the duties assigned to him.

2. Job responsibilities of a locksmith for the operation and repair of underground gas pipelines

The duties of a locksmith for the operation and repair of underground gas pipelines are:

a) Special (professional) duties:

— Performing locksmith work in the production of tie-ins, switching and repair work on existing gas pipelines of medium and high pressure with a diameter of up to 500 mm.

— Inspection, verification, replacement and installation of condensate collectors on the routes of high and medium pressure gas pipelines, removal of condensate from them.

— Elimination of identified faults on the risers of condensate collectors.

- Drawing up a schedule and route maps for bypassing gas pipelines.

— Density testing, purging and steaming of gas pipelines.

— Performing complex plumbing work during the repair of underground gas pipelines, eliminating gas leaks and blockages.

– Installation and dismantling of lens compensators, condensate collectors, water seals and valves under medium and high gas pressure.

– Determining the location of underground gas pipelines, checking the condition of their insulation with electronic devices.

– Drilling along the gas pipeline route with isolation of the exposed section.

— Preparation and alignment of pipes for welding.

— Lubrication of taps on the high pressure gas pipeline.

— Taking measures to ensure the safety of the gas pipeline during the performance of work by outside organizations near the gas pipeline routes.

b) General duties of an employee of the organization:

— Compliance with the Internal Labor Regulations and other local regulations of the organization,

— internal rules and norms of labor protection, safety measures, industrial sanitation and fire protection.

– Fulfillment, within the framework of the employment contract, of the orders of the employees to whom it was repaired in accordance with this instruction.

– Performing work on the acceptance and delivery of shifts, cleaning and washing, disinfection of serviced equipment and communications, cleaning the workplace, fixtures, tools, as well as keeping them in good condition;

- Maintenance of established technical documentation

3. Rights of a locksmith for the operation and repair of underground gas pipelines

A locksmith for the operation and repair of underground gas pipelines has the right to:

1. Submit proposals for management consideration:

- to improve the work related to the duties provided for in this instruction,

— on bringing to material and disciplinary responsibility employees who violated production and labor discipline.

2. Request from structural divisions and employees of the organization the information necessary for him to perform his duties.

3. Get acquainted with the documents that define his rights and obligations in his position, the criteria for assessing the quality of performance of official duties.

4. Get acquainted with the draft decisions of the organization's management regarding its activities.

5. Require the management of the organization to provide assistance, including the provision of organizational and technical conditions and the execution of established documents necessary for the performance of official duties.

6. Other rights established by the current labor legislation.

4. Responsibility of a locksmith for the operation and repair of underground gas pipelines

The locksmith for the operation and repair of underground gas pipelines is responsible in the following cases:

1. For improper performance or non-performance of their official duties provided for by this job description - within the limits established by the labor legislation of the Russian Federation.

2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.

3. For causing material damage to the organization - within the limits established by the current labor and civil legislation of the Russian Federation.

Job description for a locksmith for the operation and repair of underground gas pipelines - a sample of 2019. The duties of a locksmith for the operation and repair of underground gas pipelines, the rights of a locksmith for the operation and repair of underground gas pipelines, the responsibility of a locksmith for the operation and repair of underground gas pipelines.

1.4. Appointed to and dismissed from office: by decision of the head of the organization, or another person authorized by the company's management bodies to perform the functions of the sole executive officer on the proposal of the Master.

During the absence of a heat network maintenance fitter, the right to perform professional duties according to this instruction is transferred to a person appointed by the head of the organization, or another person authorized by the management bodies of the company to perform the functions of the CEO, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him in in accordance with these operating instructions.

1.7. In connection with the production need, a heat network maintenance fitter can be sent on business trips as needed.

Legislative and local regulatory documents of the Organization, orders, orders and instructions of the Managing Organization, orders of higher management;

List of gas hazardous thermal chambers, poisoning effect of harmful substances and signs of poisoning by them; rules for using the gas analyzer;

1.11. The heat network maintenance fitter must be able to perform all types of work included in the "Professional Responsibilities" section of this manual.

2.2.1. When servicing heating networks, pay special attention to the serviceability and reliability of shut-off valves at the interface between the balance sheet between heating networks and consumers of thermal energy. Avoid deviations from the requirements of the Safety Rules, the Rules for Technical Operation on the assigned equipment, timely eliminate the identified deviations.

2.2.2. Protect and preserve the property belonging to the Organization, the equipment assigned to it (pipelines, valves, compensators, movable and fixed supports, building structures of thermal chambers and pavilions, drainage for water removal, thermal insulation, cover layer, etc.), devices, issued protective equipment, tools, etc. Always keep them in good working order. In the event of a malfunction or failure of equipment, fixtures, tools, lack of protective equipment, notify the management of the Organization's subdivision.

2.2.4. Inspect manholes and associated drainage systems at least once a quarter and clear drifts as necessary. Pump out water from thermal chambers and channels in a timely manner. Keep thermal chambers, passage channels, pavilions clean, paint metal structures, mark pipelines and fittings. Do not allow unauthorized persons to stay in them.