Instructions for safety requirements when working on machines. Requirements for sharpening and grinding machines

Safety precautions is a system of organizational and technical measures and means that prevent workers from being exposed to hazardous and harmful production factors. The main content of safety measures and industrial sanitation is the prevention of injuries, that is, the prevention of accidents at work, and in particular during the period of internship.

Each student must receive instruction in safety, industrial sanitation and fire protection.

On-the-job training is carried out before all newly arrived students, as well as transferred students, are allowed to work.

Before you start

1) Put on overalls; button up the sleeves; hide your hair under a hat.

2) Check the presence and reliability of fastening of protective guards and the connection of the protective grounding to the machine body.

3) Arrange tools and workpieces in a certain order on the attached stand.

4) Firmly secure the cutter and the workpiece. Remove the key from the holder and install it in the designated place.

5) Check the operation of the machine at idle speed and the serviceability of the starting box by turning off the buttons and control levers.

During work

1) Strictly follow the technology of operations.

2) To avoid injury, it is prohibited:

· tilt your head close to the chuck or cutting tool.

· deliver or accept objects through rotating parts of machines.

· Lean or lean on the machine, place tools or workpieces on it.

· measure the workpiece, clean and remove chips from the machine until it stops completely.

· cool the cutting tool or workpiece with a cloth.

· stop the machine by hand braking the chuck.

· leave the machine without turning it off.

· support and catch the cut-off part with your hand.

3) Clean the part on the machine using a file or sandpaper attached to the frame. The handle of the frame must have a safety ring. When working, hold with your left hand.

4) When turning off the machine, it is necessary to move the cutter away from the workpiece.

5) When working on centers, check whether the tailstock is securely fastened and ensure that the drilling is sufficient and its angle corresponds to the angle of the centers.

6) Use wrenches, appropriate nuts and bolt heads.

7) The processed bar should not protrude beyond the machine

8) If you turn off the current in the network during operation, immediately turn off the machine.

Upon completion of work

1) Disconnect the caliper, turn off the electric motor.

2) Remove chips from the machine using a brush, from the grooves of the bed using hooks. Blowing away shavings with your mouth or sweeping them with your hand is prohibited.

3) Wipe the machine, lubricate, put in order the tools and personal protective equipment. Hand over the machine to the teacher.

Safety rules when working on a lathe.

The main conditions for safe work on a commercial machine are: the value of the machine, the mode of processing materials, a careful, serious attitude to the work being performed and compliance with all the requirements of these instructions.

Dangerous places on a lathe are:

1. Toothed and stepped belt drives.

2. Machine chucks with protruding parts.

3. Item being processed.

4. Chips from workpieces.

5. Lead screw and rollers.

The turner is obliged:

1. Strictly observe production and labor discipline.

2. Improve safe work methods.

3. Seek the fastest elimination of any deficiencies that could cause accidents.

4. If an accident occurs, you should immediately contact the repair center for first aid and notify the foreman or the head of the RMC. If the victim himself is not able to come to the health center and notify the foreman about what happened, then any worker who is nearby must call the employee of the health center to provide first aid and report to the foreman or the head of the RMC.

Responsibilities of a turner to ensure safe work.

Before starting work:

1. Put on a properly functioning special gear. clothes. Do not wear clothes open or too loose with ends hanging down. Do not wear a scarf or tie to work. Sleeve cuffs must be fastened without buttons; women must tuck their hair under a scarf, net or beret.

2. Check the serviceability of all parts of the wall and instrument; cutter, chuck, control levers, transfer and starting devices, etc.” and also make sure that fences are available and in good condition.

3. If, during inspection of the machine, any parts and devices are found to be faulty, it is necessary to take measures to put them in order; if it is impossible to eliminate the faults on your own, report them to the head of the RMC or the foreman. Do not start work until any problems noticed are corrected.

4. Check the presence and serviceability of guards for the headstock gears and replacement gears of the machine.

5. Check the presence and serviceability of the fence around the rotation zone of the clamps, if it has protruding parts that can catch clothing.

6. Check the presence and serviceability of guards in the material being processed or in the shafts protruding from the spindle.

7. When installing the tool, check for malfunction, absence of breaks, cracks and correct sharpening.

8. Do not leave the key in the socket.

9. Familiarize yourself with the work ahead, think over the procedure for performing it safely, and if the solution to this issue is unclear and when receiving a new job, receive additional instructions.

10. Follow the gestures of securing the part and the cutter.

During operation:

1. Work only on a machine designated as a trowel and perform work for which you have received safety instructions. Before starting the wall, strengthen the tool and the workpiece.

2. Clamping fixtures for fastening the workpiece must have no protruding bolts. The part must be secured in the chuck or faceplate so that the head of the chuck tightening bolt is on top.

3. . Installation and removal of heavy parts on the machine using lifting mechanisms (crane, block, etc.) When carrying large weights, use a trolley.

4. When processing products, remove the small chips that form from the machine with a brush, not by hand; remove the drain chips in the form of a tape from the cutter with a special strong one.

5. When processing products made of brittle metals (cast iron, bronze, etc.), wear safety glasses to protect flying particles of chips.

6. When processing bar material and shafts located outside the spindle, protect the bar and shaft with a special tube, and secure the tube motionless on the machine.

7. . When cleaning a rotating product with a file, scraper and sandpaper, be especially careful to avoid catching the sleeves of clothing with the cam of the chuck or clamp.

8. Before you start cleaning the product or installing it in the chuck, move the caliper, as well as the tailstock, to the right, as far as possible, so as not to injure your hands on the cutter.

9. If during operation of the machine any foreign object gets under the cutter, then remove it only after the machine has completely stopped and the support has been removed from the product.

10. Alignment of the product fixed in the faceplate should be done with a chalk, fixed in a holder, and not holding the chalk in your hand.

11. Cool parts and cutting tools using special devices.

12. The workplace must be well lit (45 lux), kept clean and not cluttered with products and foreign objects.

13. Necessary hand tools must always be in good working order and stored in proper order at the workplace or bedside table.

14. Use protective equipment: against hot jets, chip breakers, chip fillers and protective screens, or use goggles if eye damage from detached chips is possible during work.

15. When cutting ends and ledges, you should pay attention to the strength of fastening the part in the chuck; insufficient fastening of the part can lead to its tearing out of the chuck and cause damage to the turner. When supporting the end or ledge close to the jaws of the chuck, special care must be taken to avoid possible clothing being caught and injury to the turner by the jaws.

16. When processing cylindrical surfaces, parts should be urgently secured to the cutter. You should not work with worn centers to prevent parts from breaking out of the centers.

17. You should be especially careful and careful when sanding the part with sandpaper or a file. Make sure that the file does not slip off the workpiece.

18. When installing the cutter along the height of the center to any kind of pads that are not suitable for this, you should not use. Under the pressure of the chips, the shims and cutter can jump out and injure the turner.

19. When installing, removing and changing the workpiece, when changing the chuck and product, move the tailstock of the machine further.

20. Do not pick up or feed anything through the machine while it is running.

21. Be sure to stop the machine:

21.1. Or leaving the machine for a short time;

21.2. In case of temporary cessation of work;

21.3. When cleaning, lubricating, cleaning, setting up the machine;

21.4. When repairing a machine, installing, adjusting and changing tools and workpieces;

21.5. For tightening bolts and nuts; wedges and other connections;

21.6. To adjust the machine clamping fixtures (fastening:
bolts, fists, etc.);

21.7. For measuring workpieces;

21.8. For installation and removal of parts and accessories; cartridges;

21.9. To remove chips and tools, chucks, and workpieces:

21.10. To check the cleanliness of the part.

22. Before sharpening the tool on sandpaper, check: tested for
grinding wheel for strength, is there a mark on the wheel about this, no,
Does it have potholes or cracks?

23. The emery must be covered with a safety cover, have a screen and a tool rest, the distance between the tool rest and the circle should not exceed 3 mm. The support should not have any potholes.

24. When sharpening a cutter, move the cutter onto the wheel without jerking with sharp pressure, protect the wheel from blows and shocks.

25. Ensuring that there is sufficient lighting at the workplace and that the lighting network at the workplace is in good working order.

26. Immediately inform the head of the RMC and the electrician on duty about the noticed malfunction: sincerely, a flash in electrical devices, damage to the insulation in electrical wires, uninsulated exposed live parts.

PROHIBITED

1. Operate a machine with incorrectly made or worn center holes and centers. If the product is unstable and there are no protective devices.

2. While the machine is operating, adjust, install, remove, measure or check the workpiece and cutting tool, transfer or receive any objects through the machine.

3. Fasten products with faulty clamping devices, as well as use damaged tools that do not have handles (files, scrapers, etc.).

4. Smoking or lighting a fire when processing alloys containing a magnet, as well as when using flammable liquids.

5. Carry out any electrical repairs. equipment.

6. Stop the machine by pressing your hand on the chuck, workpiece or pulley.

7. Work on the machine with unbuttoned clothes, an untucked tie and loose hair.

8. Leave the working machine unattended, and also entrust work on it to other persons.

After work:

1. Clean the machine and work area.

2. Place the tool in a permanent storage location.

3. Report to the foreman or workshop manager about any problems noticed in the operation of the machine.

4. Hand over the machine to the replacement and warn him about all “even the slightest malfunctions of the machine.”

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ON OCCUPATIONAL SAFETY No. ______

WHEN WORKING ON SHARPENING MACHINES

1. General provisions

1.1. The instructions apply to all divisions of the enterprise.

1.2. The instructions were developed on the basis of DNAOP 0.00-8.03-93 “The procedure for the development and approval by the owner of regulations on work safety operating within the enterprise”, DNAOP 0.00-4.15-98 “Regulations on the development of instructions on labor protection”, DNAOP 0.00-4.12-99 “Standard regulations on training on occupational safety issues”, DNAOP 1.1.10-1.04-01 “Rules for safe work with tools and devices.”

1.3. According to these instructions, the sharpener is instructed before starting work (initial instruction), and then every 6 months (repeated instruction).

The results of the briefing are entered in the “Journal of registration of briefings on work safety issues”; the log after the briefing must contain the signature of the instructing person and the sharpener.

1.4. The owner must insure the sharpener against accidents and occupational diseases.

If the worker’s health is damaged due to the fault of the owner, he (the sharpener) has the right to compensation for the harm caused to him.

1.5. For failure to comply with this instruction, the sharpener bears disciplinary, financial, administrative and criminal liability.

1.6. Persons at least 18 years of age who have undergone a medical examination, special training and have a certificate for the right to work on a sharpening machine are allowed to work on a sharpening machine, have completed an introductory briefing on labor protection, on-the-job training and fire safety training.

1.7. The sharpener must:

1.7.1. Comply with internal labor regulations.

1.7.2. Remember personal responsibility for compliance with labor protection rules and the safety of co-workers.

1.7.3. Perform only the work for which he is instructed and which is assigned by the work manager.

1.7.4. Use special clothing and personal protective equipment.

1.7.5. Do not allow unauthorized persons into your workplace.

1.7.6. Be able to provide first aid to victims of accidents.

1.7.7. Know how to use primary fire extinguishing equipment.

1.7.8. Keep the work area clean and tidy.

1.8. The main dangerous and harmful production factors that can affect the sharpener:

Cluttered workplace;

Lack of special devices, tools, equipment;

Increased dust in the work area;

Increased temperature of equipment and materials;

Increased levels of noise and vibration in the workplace;

Unprotected conductive parts of electrical equipment;

Unprotected rotating parts of the machine;

Insufficient illumination of the work area.

1.9. The sharpener is provided with special clothing and personal protective equipment:

Cotton suit;

Combined mittens;

Safety glasses.

1.10. Each machine must have a plate with an inventory number and posted instructions for the safe operation of the machine.

1.11. The machine must have protective grounding.

1.12. The abrasive tool and its fastening elements must be protected by protective covers firmly attached to the machine.

1.13. The gap between the circle and the upper edge of the movable casing, as well as between the circle and the warning visor, should be no more than 6 mm.

As the abrasive wheel operates, the protective visor must be lowered all the time so that the gap between the wheel and the upper edge of the movable casing is constant.

1.14. To hold products that are fed into the grinding wheel manually, handholds or devices replacing them must be used. The handholds must be movable, which allows them to be installed in the required position as the circle operates.

1.15. The gap between the edge of the tool rest and the working surface of the circle should be less than half the thickness of the workpiece, but not more than 3 mm, and there should be no potholes, chips or other defects near the textbook on the side of the circle.

1.16. The tool rest is installed so that the product touches the circle above the horizontal plane passing through the center of the circle, but not more than 10 mm.

1.17. Sharpening machines must be equipped with dust extraction devices when operating without cooling.

1.18. The protective screen of the sharpening machine must be interlocked with the starting device to prevent the possibility of starting the machine with the screen raised (retracted).

1.19. All abrasive wheels must be balanced before installation. If the wheel is found to be unbalanced, it must be re-balanced.

An unbalanced wheel will cause vibration, which is dangerous for the sharpener.

1.20. To prevent the abrasive tool from breaking during operation, it is inspected before installation, tapped with a wooden hammer, and tested for mechanical strength.

The absence of cracks in the instrument must be checked by tapping it with a wooden hammer weighing 200-300 g.

The abrasive wheel should produce a clear sound.

1.21. When installing an abrasive wheel, it is necessary to install gaskets made of cardboard or other elastic material with a thickness of 0.5-1.0 mm between the flanges and the wheel. The gaskets must protrude beyond the flange along the entire circumference by at least 1 mm.

1.22. Near each machine there should be an area on which racks, containers, tables and other devices are placed for placing equipment, materials, workpieces, finished products and production waste.

1.23. The fastening tool must be in good working order and suitable for its purpose.

1.24. Testing, installation and straightening of abrasive wheels are carried out by specially designated and trained workers.

1.25. Abrasive equipment with a magnetic table must be provided with on-board metal guards to prevent the part from flying out in the event of a faulty electromagnet and must have an electrical lock that turns off the wheel motor in the event of a malfunction of the generator and other electrical equipment.

1.26. At each sharpening machine to which a specific worker is not assigned, a sign is posted indicating who is responsible for operating the machine.

1.27. Each sharpening machine or group of machines on which work is performed with wheels of different diameters has signs posted in a visible place indicating the permissible operating speed of rotation of the wheels used and the number of revolutions per minute of the machine spindle.

1.28. On machines operating at high speeds, the protective casing must be painted with a paint different from the paint of the machine.

2. Safety requirements before starting work

2.1. Wear overalls, button up your sleeves, and tuck your hair under your headdress.

2.2. Check availability and serviceability:

2.2.1. Protective covers, drive belts, as well as conductive parts of electrical equipment (starters, switches, buttons, etc.).

2.2.2. Grounding devices.

2.2.3. Circle equipment and fastenings.

2.2.4. Fastening tools and accessories.

2.2.5. Reliability of fastening of the abrasive wheel.

2.3. Before installation on the machine, the abrasive tool must be inspected.

It is not allowed to use abrasive tools with cracks on the surface, as well as those that do not have a mechanical strength test mark or that have expired.

2.4. Check the serviceability of the machine at idle for 3-5 minutes, being away from the danger zone of possible rupture of the abrasive wheel; make sure there is no increased radial and axial runout.

2.5. Check the serviceability of the ventilation equipment and the correct installation of the dust collector in the position best for collecting dust.

2.6. Arrange tools and equipment in a convenient order for work.

3. Safety requirements while performing work

3.1. When working, you should remember that due to the high speed of rotation of the grinding wheels and their hardness, even an instant touch of them with your hands will cause damage to the leather.

3.2. Do not use wheels that have cracks or potholes.

3.3. When working on the machine, the worker should stand to the side, and not opposite the rotating circle.

H.4. The sharpening object should be applied to the circle smoothly, without impacts; Press the circle without force.

3.5. It is prohibited to perform work on the side surfaces of circles that are not specifically designed for this type of work.

H.6. When the diameter of the circle changes due to its operation, the number of revolutions of the circle can be increased, but so as not to exceed the circular speed permissible for a given circle.

3.7. Wheels are edited with diamond pencils, metal rollers, and metal-ceramic discs.

It is prohibited to straighten wheels with a chisel or any other tool.

3.8. Rearranging the tool rest is allowed only after stopping the machine.

3.9. Testing of wheels for mechanical strength should be carried out in chambers on specially designed stands, the design of which ensures a gradual and smooth change in the rotation speed.

3.10. When testing, the chambers must be tightly closed. Cracks and other damage to the camera are not allowed.

3.11. Test stands must be inspected periodically, at least once a month, and if a malfunction is detected, immediately repaired.

3.12. Data on testing circles must be entered in a special book.

3.13. It is prohibited to brake the rotating circle by pressing it with any object.

3.14. When sharpening a tool with coolant, it is necessary to ensure that the liquid washes the abrasive wheel over its entire working surface and is drained in a timely manner.

3.15. If a sharpening machine designed for wet sharpening worked without cooling, then when switching to wet sharpening, work must begin after the wheel has cooled.

Z.16. When working with wheels intended for working with side end surfaces, it is necessary to ensure that the clamping flanges do not touch the sharpening tool or fixture.

3.17. While the machine is operating, guards and safety equipment must not be opened or removed.

Z.18. While sharpening, it is prohibited to hold the tool by hand.

3.19. Abrasive and metal dust that does not get into the local suction should be removed from the machine with a brush; Doing this work with your hands is prohibited.

3.20. When leaving the workplace (even for a short time), the sharpener must turn off the machine.

3.21. Turning off the machine is mandatory in the following cases:

Stopping the current supply;

When replacing a working tool;

When repairing, cleaning and lubricating the machine, removing waste.

4. Safety requirements after completion of work

4.1. Disconnect the machine from the power supply.

4.2. Clean up the work area, clean the machine from dirt, wipe and lubricate rubbing parts; remove tools and accessories.

4.3. Take off overalls and personal protective equipment; put them in the place provided for them.

4.4. Wash your face and hands with soap; take a shower if possible.

4.5. Inform the work manager about all shortcomings that occurred during work.

5. Safety requirements in emergency situations

5.1. The causes of emergencies and accidents when working on sharpening machines can be: rupture of the abrasive wheel, injury to the hands from the rotating wheel, electric shock, etc.

5.2. If an emergency occurs, it is necessary to immediately turn off the machine, fence off the dangerous area, and keep unauthorized persons away from it; report what happened to the work manager.

5.3. If there are victims, it is necessary to provide them with first aid; if necessary, call emergency medical assistance.

5.4. Providing first aid.

5.4.1. First aid for electric shock.

In case of electric shock, it is necessary to immediately free the victim from the action of electric current by disconnecting the electrical installation from the power source, and if it is impossible to disconnect, pull him away from the conductive parts by clothing or using available insulating material.

If the victim has no breathing or pulse, it is necessary to give him artificial respiration and indirect (external) heart massage, paying attention to the pupils. Dilated pupils indicate a sharp deterioration in blood circulation to the brain. In such a state of revival, it is necessary to begin immediately, and then call emergency medical help.

5.4.2. First aid for injury.

To provide first aid for a wound, it is necessary to open the individual package, apply the sterile dressing material that is placed in it to the wound and tie it with a bandage.

If somehow there is no individual package, then for bandaging you need to use a clean handkerchief, a clean linen rag, etc. It is advisable to drip a few drops of iodine tincture onto a rag that is applied directly to the wound to get a spot larger than the wound, then apply the rag to the wound. It is especially important to use iodine tincture in this manner on contaminated wounds.

5.4.3. First aid for fractures, dislocations, impacts.

In case of fractures and dislocations of the limbs, it is necessary to strengthen the damaged limb with a splint, plywood plate, stick, cardboard or other similar object. The injured arm can also be suspended with a sling or scarf from the neck and bandaged to the body.

In case of a skull fracture (unconsciousness after a blow to the head, bleeding from the ears or mouth), it is necessary to apply a cold object to the head (a heating pad with ice, snow or cold water) or make a cold lotion.

If a spinal fracture is suspected, it is necessary to place the victim on a board without lifting him, turn the victim on his stomach face down, while making sure that the torso does not bend, in order to avoid damage to the spinal cord.

If the ribs are fractured, a sign of which is pain when breathing, coughing, sneezing, or moving, it is necessary to tightly bandage the chest or tie them with a towel while exhaling.

5.4.4. First aid for thermal burns.

In case of burns from fire, steam, or hot objects, under no circumstances should you open the resulting blisters or bandage the burns.

For first-degree burns (redness), the burned area is treated with cotton wool moistened with ethyl alcohol.

For second-degree burns (bladder), the burned area is treated with alcohol or a 3% manganese solution.

For third-degree burns (destruction of skin tissue), cover the wound with a sterile bandage and call a doctor.

5.4.5. First aid for bleeding.

In order to stop bleeding, you must:

5.4.5.1. Raise the injured limb upward.

5.4.5.2. Cover the wound with dressing material (from a bag) folded into a ball, press it on top without touching the wound itself, and hold for 4-5 minutes. If the bleeding has stopped, without removing the applied material, place another pad from another bag or a piece of cotton wool on top of it and bandage the wounded area (with some pressure).

5.4.5.3. In case of severe bleeding that cannot be stopped with a bandage, compression of the blood vessels that supply the wounded area is used by bending the limb at the joints, as well as with fingers, a tourniquet or a clamp. In case of severe bleeding, you should urgently call a doctor.

5.5. If a fire occurs, it is necessary to call the fire department and begin to extinguish it using the available fire extinguishing equipment.

5.6. In all cases, it is necessary to follow the instructions of the head of the work to eliminate the consequences of the accident.

________________________ ________________ _________________

(manager position

divisions

/organization/ - developer)

AGREED:

Manager (specialist)

security services

labor of the enterprise ______________ _______________

(personal signature) (surname, initials)

Legal Advisor ______________ _______________

(personal signature) (surname, initials)

Chief technologist ______________ _______________

(personal signature) (surname, initials)

The workplace at a lathe is a place with increased danger. Workpieces and machine parts rotating at enormous speed, flying chips, and a voltage of 380 Volts pose a threat to human life and health. Therefore, safety rules when working on wood and metal are the first thing a worker should know.

Download safety instructions when working on lathes

General provisions

1. Adults who have studied the necessary instructions and received instructions: introductory and on-the-job are allowed to perform turning work.
2. The turner must be provided with special clothing: a robe or suit, boots, glasses.
3. The worker must perform only those tasks assigned by the master.
4. Work should be carried out in clean, repaired overalls on serviceable machines that have access to them.
5. The workplace must be clean and orderly.
6. It is prohibited to block passages.
7. Eating and smoking are permitted in specially designated areas at certain times.
8. It is prohibited to perform work under the influence of drugs that reduce the reaction rate (alcohol, drugs, medicines).
9. The turner must observe the rules of personal hygiene.

Safety precautions before starting work

Before operating the lathe, you must adhere to the following safety rules:

Turner overalls:

1. Clothes must be fully buttoned, with no hanging parts. Particular attention should be paid to sleeves, the cuffs of which should fit snugly to the limbs;
2. shoes should be tight-fitting, closed and with a hard sole;
3. the headdress should cover the hair tightly and have no hanging ends;
4. Glasses must be the required size, transparent, with clear, undamaged lenses.
5. Machine readiness:
6. availability of grounding, protective shields, fences, casings;
7. availability of the necessary tools, as well as hooks for removing chips, tubes and hoses for supplying coolant, shields to reflect emulsion splashes;
8. absence of anything in the chuck, trough or on the machine (chips, blanks, emulsions).
9. adjust the lighting on the machine.
10. Test run:
11. make sure that the launch does not threaten anyone's safety;
12. at idle speed, check the functionality of all unit controls, lubrication and cooling systems.
13. Constant control:
14. each start-up of the machine should not threaten anyone’s safety;
15. Avoid splashing of oil and coolant;
16. control that all handles and switches are in the neutral position.

TB during turning operations

When working on a lathe, you must follow the following safety rules:

1. Monitor the reliable fastening of the workpiece, cutting tool and the location of the socket wrench in a specially designated place.
2. Workpieces weighing more than 16 kg for men and workpieces weighing more than 10 kg for women are allowed to be installed using special lifting devices.
3. Monitor the timely removal of chips from the cutting zone using chip breakers, special hooks, and brushes.
4. Monitor the drainage of coolant from the machine trough.
5. Make sure the center of the tailstock is lubricated.
6. Prohibited:
7. transmit something through a working machine;
8. remove chips by hand or with a jet of air;
9. support and catch the workpiece being cut with your hands;
10. stop the cartridge using hands or objects;
11. clean a working machine;
12. put any objects on the machine;
13. work in mittens or gloves;
14. lean against the machine;
15. measure a rotating part;
16. lubricate parts and centers with a rag;
17. move away from the working machine.
18. Necessary:
19. use tailstock centers if the length of the part exceeds 2 workpiece diameters or when working at high speeds;
20. use steady rests if the length of the part exceeds twelve times the diameter of the workpiece or when working at high speeds;
21. use special sharpened cutters when processing viscous metals;
22. use chip guards when cutting brittle metals;
23. Use only special shims for an appropriately sized cutter.

Non-standard situations

If, when turning wood or metal, electrical voltage appears on metal parts, vibration is felt, one phase has disappeared, the smell of smoke is felt, or some other dangerous or unusual situation has arisen that threatens equipment failure or threatens people’s health, it is necessary to turn off the machine and notify to the master.

15.1.1. When performing work in mechanical areas, workplaces where machines are located, the following main dangerous and harmful production factors may occur:

– rotating parts of machine tools and machined parts;

– flying parts, workpieces and their fragments, shavings, as well as tools;

– flying parts of abrasive wheels;

– cutting tool;

– electric shock;

– increased noise levels.

15.1.2. The organization and performance of work in the mechanical area must comply with the Safety and Industrial Sanitation Rules for Cold Processing of Metals (section 2, paragraph 19 of these Rules) and these Rules.

15.1.3. Safety requirements for cutting processes must be set out in technological documents and followed throughout the entire technological process.

15.1.4. Machines that emit harmful substances during operation must be operated with local ventilation turned on to remove them from the cutting zone.

15.1.5. For workers involved in the cutting process, comfortable workplaces must be provided, where nothing interferes with their actions during the execution of work.

15.1.6. At each workplace near the machine, there must be wooden ladders on the floor for the entire length of the working area and a width of at least 0.6 m from the protruding parts of the machine.

15.1.7. Machines must be operated and maintained only by those persons to whom they are assigned. It is prohibited for other persons to operate the machines or operate them.

Repairs to machines must be carried out by specially appointed persons.

15.1.8. Before starting work on the machine, it is necessary to check the serviceability and presence of all guards and devices, the reliability of fastening the cutting tool, and also test the machine at idle speed.

15.1.9. Turning off the machine is mandatory: in the event of a power failure; when changing the working tool, fixing or installing the workpiece, removing it from the machine, when repairing, cleaning and lubricating the machine, removing sawdust and shavings.

15.1.10. To remove and install parts or workpieces weighing more than 20 kg, it is necessary to use lifting and transport mechanisms equipped with special devices (grips).

15.1.11. Products processed on machines must be firmly and securely fastened.

15.1.12. When working on machines, the collective protective equipment provided for them must be used.

15.1.13. If there are no or defective eye protection shields on the machines, workers must wear safety glasses.

15.1.14. It is prohibited to work on faulty machines, as well as on machines with faulty or poorly secured guards.

15.1.15. Laying materials and parts near workplaces must be done in a way that ensures their stability.

15.1.16. The machine operator's workplace and room must always be kept clean and not cluttered with products and materials.

15.1.17. Removing chips from the machine must be done with appropriate devices (hooks, brushes). It is prohibited to remove chips by hand.

Hooks should have smooth handles and a shield that protects your hands from cuts from shavings.

Cleaning of chips from working passages must be done carefully; accumulation of chips is not allowed. The shavings are collected in special boxes and removed from the room when they are full.

15.1.18. Cutting fluids used in cutting operations must have the appropriate approval from the Ministry of Health.